Motor Repair, Refurbishment, and Rewinds

When your motor isn’t performing as it should, it can disrupt your entire operation. At Varlowe Industrial Services, we specialise in motor repair and refurbishment, delivering reliable, cost-effective solutions to keep your business running smoothly. Whether it’s a minor repair, a full refurbishment, or a specialised rewind, we offer tailored services to suit your needs and budget.

Our Motor Services

Comprehensive Repairs

Our expert engineers handle everything from worn bearings and alignment issues to winding faults. Using high-quality components and advanced repair techniques, we restore your motor’s performance quickly and efficiently.

Refurbishment Services

When wear and tear impact your motor’s performance, our refurbishment service provides a complete overhaul. We disassemble, repair or replace critical components, clean all parts, and reassemble your motor to its original—or enhanced—specifications. Refurbishment is a cost-effective way to extend your motor’s lifespan and reduce downtime.

Specialised Electric Motor Rewinds

When internal windings fail, a rewind can be the best solution. Our highly skilled engineers follow a precise process to ensure every rewind restores your motor to optimal efficiency and reliability:

• Inspection: Thorough evaluation to determine if a rewind is necessary.
• Dismantling and Cleaning: Careful disassembly and removal of debris or old winding residues.
• Rewinding: Using premium-grade wire, we rewind your motor to meet or exceed original performance standards.
• Testing and Reassembly: Rigorous testing ensures the motor operates flawlessly before final reassembly.

Energy-Efficient Upgrades

Upgrading to modern high-efficiency motors, such as IE3 or IE4 models, can significantly reduce energy consumption and running costs. Our team can guide you through selecting, installing, and integrating the right motor to support your operations.

Root Cause Analysis

We go beyond repairs to identify the root cause of failures. Whether it’s load demands, bearing configurations, or other operational factors, we provide actionable insights to prevent future breakdowns and improve motor reliability.

On-Site and Workshop Services

Whether it’s an emergency repair or planned maintenance, our engineers are available on-site or at our advanced workshop facilities. From overhauls and alignment to commissioning, we operate as an extension of your team to ensure seamless results.

Enhancing Performance

To ensure your motors operate at their best, we offer additional services:

• Dynamic Balancing and Laser Alignment: Reduces vibrations, minimises wear, and improves energy efficiency.
• Condition Monitoring: Tracks motor health in real time, helping you avoid unexpected failures.
• Oil Sampling and Analysis: Detects wear patterns and contamination to optimise maintenance schedules.

Why Choose Varlowe Industrial Services?

• Experienced Engineers: Decades of expertise working with AC, DC, LV, and HV motors.
• Comprehensive Capabilities: We manage everything from minor repairs to major rewinds, handling motors up to 13.8kV.
• Quick Turnaround: We understand downtime impacts your bottom line, so we prioritise fast, efficient service.
• Tailored Solutions: Whether you need a repair, refurbishment, or replacement, we customise our approach to suit your needs.
• Cost-Effective Options: From refurbishments to energy-efficient upgrades, we help you save money while maintaining high standards.

Signs Your Motor Needs Attention

If you notice any of the following, it’s time to act:

• Strange noises like grinding or humming
• Overheating during use
• Reduced efficiency or performance
• Excessive vibrations or unsteady operation
• Visible damage to components such as bearings or windings

Don’t wait—addressing these issues early can prevent costly downtime and extend the life of your motor.

Get in Touch

At Varlowe Industrial Services, we’re committed to keeping your operations running smoothly. For expert motor repair and refurbishment, contact our team today. Whether it’s a quick fix, a complete overhaul, or advice on energy-efficient upgrades, we’re here to help.

📞 Call us on 01902 861042
📧 Email us at info@varlowe.co.uk

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