Industrial Gearbox Services
When your industrial gearbox isn’t working as it should, everything grinds to a halt. At Varlowe Industrial Services, we specialise in industrial gearbox repairs and refurbishment, providing reliable, efficient, and cost-effective solutions for businesses across the UK.
With years of expertise, a team of certified engineers, and advanced facilities, we restore gearboxes to peak performance, reducing downtime and improving operational efficiency. Whether it’s an emergency repair or a planned refurbishment, we’re here to get you back on track.
Why Choose Varlowe Industrial Services?
Certified Gearbox Specialists
Our team of experienced engineers is trained to handle all kinds of industrial gearboxes, from standard units to custom-built systems. We focus on precision and efficiency, ensuring every repair and refurbishment meets the highest standards.
Advanced Facilities In The West Midlands
Located in the heart of the West Midlands, our modern engineering facility is strategically positioned to serve clients across the UK. Equipped with advanced diagnostic tools and precision machinery, we tackle even the most challenging gearbox projects with efficiency and expertise.
Emergency Repair Services
Downtime can be costly, so we offer emergency repair services to get your gearboxes back in operation as quickly as possible. With a dedicated team on call, you can rely on us for fast, dependable solutions.
Our Industrial Gearbox Services
Gearbox Refurbishment
Over time, wear and tear can diminish gearbox performance, impacting your operations. Our refurbishment services restore gearboxes to their original condition—or better. From disassembly and inspection to replacing worn components and reassembling with precision, we ensure your gearbox operates like new.
Emergency Gearbox Repairs
When an unexpected breakdown strikes, time is critical. Our emergency repair service provides a rapid response, minimising downtime and restoring your equipment with expert efficiency. We are your reliable partner for urgent industrial gearbox repairs.
Gearbox Rebuilding
If refurbishment isn’t enough, our comprehensive gearbox rebuilding service offers a cost-effective alternative to purchasing new equipment. We replace all critical components and rebuild to the highest standards, extending the life of your gearbox significantly.
Preventative Maintenance Programmes
Regular maintenance is key to preventing costly failures. Our tailored maintenance programmes include inspections, lubrication services, and performance testing, keeping your gearboxes running smoothly and avoiding unplanned downtime.
On-Site Support and Installation
Our engineers provide on-site gearbox inspections, plant removal, and installation services. Whether it’s a single unit or a system-wide overhaul, we deliver expert support directly at your facility, ensuring seamless integration and optimal performance.
How We Repair and Refurbish Your Gearbox
At Varlowe Industrial Services, we combine expertise and precision to deliver both industrial gearbox repairs and refurbishment tailored to your needs. Whether you’re dealing with unexpected breakdowns or planning to restore older equipment to its original efficiency, our process ensures top-notch results every time.
Step 1: Inspection and Diagnosis
Every successful repair or refurbishment begins with a detailed inspection. Our engineers thoroughly assess your gearbox to identify the root cause of any issues, whether it’s worn gears, damaged bearings, or operational misalignments. Using advanced diagnostic tools, we pinpoint even the smallest faults, ensuring no underlying problems go unnoticed. This step provides a clear roadmap for the necessary repairs or refurbishments.
Step 2: Disassembly and Cleaning
Once we’ve identified the issues, we carefully disassemble the gearbox to access each component. Every part is meticulously cleaned to remove grease, dirt, and debris that may be obscuring damage or affecting performance. This process not only prepares the gearbox for repair or refurbishment but also ensures a clean slate for optimal reassembly.
Step 3: Precision Repairs and Component Replacement
For repairs, our focus is on restoring the damaged components to full functionality. Worn gears, cracked housings, degraded seals, or misaligned shafts are expertly repaired using precision techniques and high-quality materials. If refurbishment is required, we replace outdated or heavily worn parts with new components that meet original specifications. Whether repairing or refurbishing, our goal is to restore your gearbox to peak performance—or enhance it where possible.
Step 4: Reassembly and Rigorous Testing
With all components cleaned, repaired, or replaced, we carefully reassemble the gearbox to ensure it meets exact specifications. Once assembled, the unit undergoes rigorous testing under operational conditions to verify that it functions smoothly, reliably, and efficiently. We simulate real-world loads and monitor performance to ensure the gearbox is ready to return to service without any issues.
Step 5: Maintenance Recommendations
To extend the lifespan of your gearbox and avoid future breakdowns, we provide tailored maintenance recommendations. This includes advice on lubrication schedules, routine inspections, and operational best practices. By following these guidelines, you can keep your gearbox in top condition, reducing the likelihood of unplanned downtime.
Whether your gearbox requires a quick repair or a comprehensive refurbishment, our step-by-step approach ensures every detail is addressed with care and expertise. At Varlowe Industrial Services, we are committed to delivering solutions that keep your machinery running at its best for years to come.
Why Refurbishment Makes Sense
Refurbishing an industrial gearbox is often a far smarter choice than replacing it outright. For one, the cost savings can be significant. Purchasing a brand-new gearbox is a major investment, but refurbishment allows you to restore your existing equipment at a fraction of the price. By addressing the worn or damaged components, you can extend the life of your gearbox without the hefty expense of a complete replacement.
Efficiency is another key reason why refurbishment makes sense. A refurbished gearbox operates with renewed smoothness and reliability, often improving overall energy efficiency. By resolving issues like misaligned gears or degraded bearings, refurbishment can help reduce energy consumption, which, in turn, can lower your operational costs and contribute to a more streamlined workflow.
Time is critical in any industrial operation, and that’s why minimising downtime is essential. A complete gearbox replacement can take weeks to procure and install, causing lengthy delays. Refurbishment, on the other hand, is faster. Our expert team works with precision to return your gearbox to optimal condition in far less time, ensuring your operations are back up and running with minimal disruption.
Finally, opting for refurbishment is also an environmentally conscious decision. Instead of discarding old gearboxes, refurbishment breathes new life into existing equipment, reducing waste and conserving resources. By choosing to refurbish, you help cut down on the demand for new raw materials, making it a sustainable option that aligns with the growing focus on environmental responsibility across industries.
When you add it all up—cost savings, enhanced efficiency, faster turnaround, and sustainability—it’s clear that refurbishment is not just a practical solution but also a smart investment for the future of your operations.
Contact Us for Expert Gearbox Services
At Varlowe Industrial Services, we deliver exceptional industrial gearbox solutions tailored to your needs. Our team services all types of gearboxes, including helical speed increasers, worm reducers, planetary units, and geared motors. We customise every repair and refurbishment to meet your specific requirements, ensuring optimal performance and reliability.
We prioritise quality and reliability in everything we do, reflecting our commitment to industry-leading standards with precise repairs and responsive customer support. Our experienced team and streamlined processes deliver fast, efficient turnaround times, reducing downtime and ensuring your operations run smoothly.
Whether you’re dealing with an unexpected gearbox breakdown or planning a long-term maintenance strategy, Varlowe Industrial Services is here to help. Contact us today for a free consultation and quote, and let us provide the expert support you need to keep your business running smoothly.
Call us at 01902 861042 or email info@varlowe.co.uk to learn more about how we can support your industrial gearbox needs.
FAQ’s
If your gearbox starts making unusual noises, overheating, vibrating, or showing reduced performance, it’s time to act. These are clear signs that repairs or refurbishment might be necessary. Regular inspections are essential to catch wear and tear before it becomes a bigger problem, ensuring your gearbox operates efficiently and reliably.
Refurbishment focuses on restoring your existing gearbox by repairing or replacing worn-out components to bring it back to optimal working condition. In contrast, replacement involves purchasing a completely new unit. Refurbishment is typically more cost-effective and often quicker, making it a practical solution for extending the life of your gearbox without the expense of starting from scratch.
The duration depends on the complexity of the gearbox and the extent of the damage. Simple repairs may be completed in a few days, while more comprehensive refurbishments might take several weeks. For urgent situations, we offer emergency repair services to get your gearbox back in action as quickly as possible, minimising downtime.
Absolutely. We handle a wide range of gearbox types, including helical, worm, planetary, and bevel units. We tailor repairs and refurbishments to match the specific design and operational needs of your equipment, no matter the make or model.
Maintenance is crucial for preventing small issues from escalating into costly breakdowns. Regular checks, lubrication, and performance monitoring help identify wear early, extending the life of your gearbox and ensuring consistent, reliable operation. A well-maintained gearbox not only reduces downtime but also saves money in the long run by avoiding extensive repairs or replacements.
